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 Technology Bulletin

Tips and Tricks
Making a sheet metal cone

I have been asked many times while on support how to make a sheet metal cone. In this article I will show you one method to produce a flat pattern for a sheet metal cone.

The first step is to draw a vertical line and change it to a center line. Then use the three point rectangle command to draw the cross section of the cone. That is all that needs to be drawn. Now use the general dimension command to add the correct dimensions. Make sure to dimension the thickness of the rectangle equal to the parameter Thickness. This is necessary so that the sheet metal style can control the thickness of the metal. On the picture below you can see the fx:.120, this is the value of the Thickness parameter. You can also see that by using a center line my dimension are diameter dimension by default. As for the height of the cone you can use an aligned dimension or a vertical dimension.



Now a quick short cut to the revolve command will be to select "R" from the keyboard. This will start the revolve command and you should revolve the cross section to an angle of 359.9 degrees, or what ever amount you choose. The small gap that will be created by not fully revolving the section will allow Inventor to be able to flatten the cone.


After the revolve command is completed to create the flat pattern you will need to select the inner or outer conical face of the cone, and then select the flat pattern command.


Once the flat pattern command is issued you will now have a solid that can now be placed into an IDW or if you are using Inventor 11 you can select the face and right mouse button and export the face to DXF directly from the solid.


This is one way to create a sheet metal cone, but there are many others. Please experiment and try to find a method that suits your design needs.
 

 

 

 

This page last edited on Friday, December 19, 2008

 

 

 

e-vol. 49, November 2006

by Stephen Uppfalt
Solutions Engineer
 

 



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