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Inventor Offers FEA Capabilities |

Autodesk Inventor Professional 9
Offers New FEA Capabilities
The Inventor Professional Software for Version 9
has added some great new functionality for engineers looking to
better design their product. One addition to Professional, or Pro for
short, is the addition of Finite Element Analysis also known as FEA.
This capability comes from a partnership between Autodesk and ANSYS,
the leaders in their prospective fields of CAD and FEA.

To better understand why this is such an improvement, FEA allows an
engineer to perform Stress and Frequency analysis on their 3D
models. After analyzing the results of the analysis, the designer
can refine their design within the CAD environment before costly
prototypes or tooling is made. This process reduces time to market
for the finish part as well as creates a part that meets it form,
fit, and function criteria while maintaining a minimal material
usage. Without this capability the engineer has choices that require
expensive prototypes to be produced for testing , designs that are
over designed, waste material, cost more to manufacture, or run
calculation that are very time consuming and if the part does not
fit the calculation model, are just simple guesses at best.
To better understand the FEA within Pro the assumptions and
conditions that the software uses need to be understood. These are
as follows:
1. Linear Material Properties
a. Stress is directly proportional to the Strain
2. Total Deformation is small in comparison to part thickness
3. Results are temperature-independent
a. Temperature is assumed to not affect material properties
4. CAD model is broken down into small pieces
a. By breaking into small pieces the behaviors of each element can
be calculated allowing the prediction of the overall shape to be
simulated
To understand how to use this capability we first need to place
constraints and loads on the model. This is accomplished via simple
dialogues where the constraint or load type is selected and then the
surface or element is selected. Most of these dialogues allow for
directional components to be applied. This allows for not only
magnitude, but also a vector that the magnitude goes through.

Once the constraints and loads are applied, results can be obtained
for the following:
1. Equivalent Stress
2. Deformation
3. Safety Factor
4. Frequency Modes
To produce the results, simply select the Stress Analysis Update and
Inventor Professional automatically meshes the model and runs the
simultaneous equations to solve the model.

From these different results, the model can then be modified and
reanalyzed to meet design criteria for any of the above conditions.
Once this iteration process is complete Inventor Professional allows
for a detailed analysis report to be generated in HTML format.
I have made a simple 1-2-3 block that will allow you to see the
results of an analysis where my QC department wanted to know how
much the 1-2-3 block deformed when a load of 500 Lbs. was applied to
the top surface while the block sat on the CMM. Click on the
Ansys Autodesk Report logo below to view the report
that Inventor Professional generated.

As can be seen from the report, the block deformed by .00002 inches.
This analysis reassured my QC personnel that the readings from the
CMM were not being affected by the strength of the 1-2-3 blocks.
If you are looking to produce better designs quicker and more
accurately, then the FEA capabilities within Inventor Professional
can give new insight into you’re your products strengths and
weaknesses. Please contact your Hagerman Sales Professional to
discuss how Inventor Professional can benefit your product designs.
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